Jump to content
  • projects-database-banner3.png

  • Share your completed boat projects!  DIY or Professional Installs

    Imagine a single giant database of boat projects for all brands, organized by category, boat type or budget.   Share your projects, find inspiration for a new upgrade, or learn the basics or low budget solutions from projects before you.   We can all share and learn from each other in one place.  

    No project is too plain, cheap or lame to post... all will be helpful to someone.  Let's build this thing!

    Please register or log in first:

    1) Pick a category

    2) Click "Add New Project"

    3) Update your project anytime!

    ***Professional Shops are also welcome to showcase custom work for any category, but you must designate your company name under "installation shop"  with included info.

  • 2001 SAN Tower & Windshield Frame Powdercoat


    Brit_hunsicker
    • Year: 2001 Brand: Nautique / CC Model / Trim: Super Air 210 Cost: $1000-$1499 DIY or Professional Install: I installed it
     Share

    My yearly project on my boat this year was pulling the windshield and tower off and refinishing them. The factory paint was faded and chipping so I figured it was time for a makeover.

     

    AABB630E-E747-42AD-8F26-F19AC49834DA.jpeg

     

    When I bought the boat in 2015 this split was in the tower. The previous owner told me they had the tower folded down outside when it rained and water got inside the pipe and then froze and burst. All I can say is that must have been one heavy rain because that would have taken a lot of water to burst in this spot of the tower.

    0FB5373F-8D54-4B7D-9A33-E3186129DD3C.jpeg

    F1A403AF-BB7A-44EE-8F86-8B16094FA29C.jpeg

    584E05D1-FB08-447D-95AC-97387D5CAC9A.jpeg

    F67F3AD7-7701-4989-8078-2D4FD1D0ECC9.jpeg

    A8FF7154-00C5-46C1-9A83-21CD95A68FC7.jpeg

    06C96ECF-5156-4654-B96E-3D4F0E1DA7CE.jpeg

    30964D35-7667-4738-9910-A119C28447AF.jpeg

    6175A1CF-35B2-475D-8C18-A289B550E555.jpeg

    CF032E61-AD80-419C-B169-0C18CE21892B.jpeg

     

    I’m not putting the bimini back on so all of these holes will need to be filled while the split in the tower is getting fixed.

    E44D2A0F-7417-496B-9073-2E7C9AFFF35B.jpeg

    BF7409CB-23B6-42C9-ABAA-C1A8FDFC4DC5.jpeg

     

    This tinting was done before the 2016 season and held up well, but will be redone while I have the frame off for powdercoat. Being able to tint the windshield out of the frame will eliminate anywhere you can see the edge of the tint.

    D4E1722F-731C-479C-88C4-042610DEFCE9.jpeg

    BCD2E3CF-4AE6-4603-8475-C67E98B3D5FA.jpeg

     

    This is what the gasket looks like between the windshield and the gel coat. I purchased new gasket material from Nautique Parts.

    E245E17A-03AC-4126-B1F6-935E28E78A16.jpeg

    C7B43E24-4677-410A-A8E5-AB96A90009CF.jpeg

    CAC1E867-99F3-4BCC-9F1A-1A3109CE67A7.jpeg

     

    Frame has been sandblasted and powder coated. Windshield has been tinted 5% again. Yes this tint is dark and no you can’t see at night, but damn does it look good. “This sticker is dangerous and inconvenient, but I do love Fig Newtons” 😂

    39E13ABD-3585-4A19-9A0B-54534F199EBB.jpeg

    CCD6FB54-191C-48AA-A136-29E7D19ACA4D.jpeg

    734072FB-A404-40B7-AA5C-5C4D5905265E.jpeg

    BAD0C5F3-2097-4995-B8D2-8950C21D1098.jpeg

    3656847F-FC4D-4008-9962-F00F327610EC.jpeg

     

    Got a steal on these flight clips so I will have them blasted and powder coated. Will be a nice factory look with the OEM racks back on it.

    6E644441-7EC5-4E31-A514-5B56B791BEA4.jpeg

    978E1E00-EB29-476A-8944-DDA5FE4AAA39.jpeg

     

    New stainless cup holders and windshield decals.

    BCBDEE3C-B212-4355-8D75-5632A88EE07D.jpeg

    CC69DBF1-9BA5-49FD-A188-8CF1F297A2C6.jpeg

     

    I actually like the look of these boats without the tower. Of course much more feasible for my sport of choice to have the tower, but it’s a very clean and sleek look without.

    1735BA46-56DD-4440-8280-9128A98A0FA5.jpeg

     

    I am amazed at how well this blowout in the tower looks after some welding and grinding.

    EEE6FFF4-51B3-438E-BCC0-F50C33D1F383.jpeg

    3A8B12BC-9D2B-4C7E-9775-0AF42BE4411F.jpeg

    05C6A3F1-3DB1-4A37-BEAF-6DA8336B2257.jpeg

    45C102E5-275F-47E7-85E3-F812EC243366.jpeg

    6E3D4AA8-0B54-4F26-9719-C7F9D9A0B1F0.jpeg

    8FC4BEAE-CCDD-44F0-97F5-869C004A463D.jpeg

    D90E3206-C11E-4505-936E-83ECD6C93ACA.jpeg

    82E89F44-BF43-435D-A748-5C383B288360.jpeg

    F934FFA0-9BEA-4FB0-80CB-B001F0E90D03.jpeg

     

    Freshly sand blasted.

    8417724E-B6BF-4BC5-B5B4-E804D500384A.jpeg

    47C49C83-9217-43B7-8C82-803280A40AB5.jpeg

     

    Decided to do a coat of primer and then sand before powder coat to ensure a silky smooth finish. The 20 year old aluminum was showing its age.

    FE29C6C9-2A51-4817-B177-B9E6FBDE3E82.jpeg

    9AF335A7-E53E-40E6-A350-8D0289532689.jpeg

     

    Always wanted to run the wires through the tower instead of zip tied around the outside. Definitely recommend for a clean hidden look.

    D69BBFE1-64D6-4D18-AD22-DC2E5BFA7409.jpeg

    9CC6BF95-B9A6-4B07-BFFE-5F25E191F2B2.jpeg

    94431B66-F049-44D5-B0B6-F36BC8AAD9B9.jpeg

    934D6A1E-CE32-4BDB-926D-06E04FAED739.jpeg

    7C4079C3-95C3-4AA8-BB61-7F89D7B5CC01.jpeg

    3B760BAB-C459-4EE3-928C-DF64F16A5584.jpeg

    D18CEF4D-CCC4-40AF-87D1-28B10E14E295.jpeg

    1C428479-111B-444D-ADE1-FD00D6BD08EE.jpeg

    D59A7A6E-26D9-454E-8C40-C18D08EF9FBB.jpeg

    5E72AB33-0832-4FF9-AF6C-358B4AED430A.jpeg

     Share


    User Feedback

    Recommended Comments

    Looks great.  Not to be that guy but I have two questions that totally derail your thread. First, what the story with the Sanger barefooter in the background?? Also is that a 69ish Chevelle/Malibu in the other building?? Sorry, I tend to look around at the rest of the shop(s).  

    Edited by freeheel4life
    Link to comment
    Share on other sites

    On 3/19/2019 at 11:22 PM, freeheel4life said:

    Looks great.  Not to be that guy but I have two questions that totally derail your thread. First, what the story with the Sanger barefooter in the background?? Also is that a 69ish Chevelle/Malibu in the other building?? Sorry, I tend to look around at the rest of the shop(s).  

    Sorry for the delayed reply. The Sanger will be getting a thread of its own here soon. It’s been on ongoing project and barefoot boat for the last 4 years now. And good catch on the Chevelle! It’s a 70’.

    85881E9D-1BC9-4A32-88D5-F3BE49593021.jpeg

    6927266F-00A1-414F-8016-F274E24D5EF8.jpeg

    893A08A2-0DE3-41D3-9965-0D1A2570E132.jpeg

    Edited by Brit_hunsicker
    • Like 1
    Link to comment
    Share on other sites



    Create an account or sign in to comment

    You need to be a member in order to leave a comment

    Create an account

    Sign up for a new account in our community. It's easy!

    Register a new account

    Sign in

    Already have an account? Sign in here.

    Sign In Now

  • Featured Products

  • Tell a friend

    Love Wake Garage? Tell a friend!
×
×
  • Create New...